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Manufacturing

In-house Shenzhen plant — structural parts, luminaire assembly, electrical test and export packing. Bulk MOQ from 100 pcs and dedicated OEM lines.

0 Sample lead time
0 Bulk MOQ
0 Bulk lead time
0 Standard warranty

Production line views

Auto-rotating stage views; click the order-to-shipment steps below to sync the carousel.

Manufacturing & test capabilities

Process highlights, records and QC handoffs are in the detail panels below.

  • Mechanical & housing

    Aluminum housings, brackets and pole hardware — parallel integrated and split assembly lines for municipal bulk and project custom orders.

  • Electrical assembly

    PV modules, LiFePO4 packs, MPPT controllers and LED engines built to work instructions with wiring checkpoints.

  • Burn-in & test

    Power-on aging, charge/discharge sampling and ingress spot checks with records on request.

  • Packing & export

    Export crates/cartons, packing lists and nameplate customization for distributor branding and customs clearance.

Mechanical & housing

Housing casting/extrusion → surface treatment → assembly stations with IPQC on torque and seal faces. Integrated and split lines run in parallel with OEM appearance and color options.

Delivery rhythm reference

Typical engineering order references; bulk or OEM programs per commercial contract and production plan.

Order typeTypical lead timePhased deliveryNotes
Samples (catalog SKU)7–10 working daysIncludes photometric and installation structure confirmation
Bulk (≥100 pcs)25–35 working daysSupportedLines scheduled to align with site civil works
OEM / customPilot 15–30 d + bulkSupportedBulk after pilot sign-off — see OEM process
After-sales spares3–7 working daysSeparate shipmentSame process and inspection as mass production

Manufacturing capacity explained

Luminaire assembly line in operation

Lean scheduling for project batches

Lines managed by platform — catalog SKU scheduling and dedicated OEM runs. Municipal programs can agree phased delivery aligned with foundation works to reduce on-site stockpiling.

  • Bulk MOQ from 100 pcs; samples in 7–10 days
  • Large orders lock capacity and critical materials early
  • Spares and whole units can ship separately for faster after-sales
Burn-in and functional test station

Test stations and fixtures

Key SKUs use dedicated fixtures covering charge/discharge, flux, ingress and controller comms. Test data archived by batch for fast production trace-back on service issues.

  • IQC, in-process and outgoing QC coordinated (see quality page)
  • Nonconformance quarantine, analysis and CAPA closure
  • Inspection specs updated with firmware and SKU revisions

Factory overview

More photos on the engineering showcase; key accounts can book a line walkthrough.

  • Manufacturing base overview
    Plant overview
  • Luminaire assembly line
    Luminaire assembly
  • Electrical assembly station
    Electrical assembly
  • Incoming IQC
    Incoming IQC

From order to shipment

Switch steps for details and to sync the production carousel above.

  1. Order review

    Confirm BOM, lead time, custom items and certification requirements; lock materials and capacity.

  2. Material prep

    Lock batteries, controllers and mechanical parts; critical items IQC-approved before line release.

  3. Production

    Assembly, wiring, potting and burn-in per routing with records retained.

  4. Outgoing QC

    OQC samples appearance, function and accessories; factory inspection records issued.

  5. Logistics

    Batch packing and shipment with packing list and traceability information.

In-house plant vs trading assembly

Buyers often ask whether we own production — this table highlights differences for commercial evaluation.

EvaluationShenzhen in-house plantTypical trading assembly
Batch traceabilityBatch IDs through IQC → in-process → OQCRelies on subcontractors; hard to unify
Outgoing inspection recordsOQC samples available per projectOften unavailable
Spares same as mass productionSpares use same inspection standardMixed spare sources
OEM pilot validationBulk after pilot gateRelabel-and-ship risk
Factory audit / tourQC walkthrough available by appointmentUsually no site access
Datasheet / cert versionsSynced with product catalog versionsOutdated or missing docs

Line tour & technical exchange

After commercial confirmation, key accounts and OEM programs can book the engineering showcase and plant tour with process and quality staff explaining assembly, test and traceability.

Manufacturing quality commitments

  • No inspection shortcuts for rush orders — critical steps remain fully checked
  • OEM custom runs validated in pilot before bulk release
  • Shipped units carry model, batch and warranty info for project ledgers
  • Spare channel shares the same process standard as mass production

R&D · production · quality loop

From optical and electrical definition through mass production and outgoing QC — traceable manufacturing for overseas road lighting projects.

  1. R&D capability

    Integrated / split / hybrid platforms · MPPT & optics · OEM feasibility

  2. Manufacturing

    Shenzhen plant · bulk & custom lines · IQC / IPQC / OQC

  3. Quality & certification

    ISO system · CE / RoHS · OQC records & tender packs

Need a factory audit or capacity check?

Share estimated quantity, lead time and custom items for capacity feedback and sampling advice.

Advantages

Manufacturing

In-house Shenzhen plant — structural parts, luminaire assembly, electrical test and export packing. Bulk MOQ from 100 pcs and dedicated OEM lines.

  • 7–10 d Sample lead time
  • 100 pcs Bulk MOQ
  • 25–35 d Bulk lead time
  • 3 yr Standard warranty

Manufacturing & test capabilities

Process highlights, records and QC handoffs are in the detail panels below.

  • Mechanical & housing

    Aluminum housings, brackets and pole hardware — parallel integrated and split assembly lines for municipal bulk and project custom orders.

    Mechanical & housing

    Housing casting/extrusion → surface treatment → assembly stations with IPQC on torque and seal faces. Integrated and split lines run in parallel with OEM appearance and color options.

  • Electrical assembly

    PV modules, LiFePO4 packs, MPPT controllers and LED engines built to work instructions with wiring checkpoints.

    Electrical assembly

    Battery pack welding, controller wiring and LED module installation per SOP; operator and inspector recorded per batch. Over-charge, over-discharge, reverse-polarity and surge circuits continuity-tested before next station.

  • Burn-in & test

    Power-on aging, charge/discharge sampling and ingress spot checks with records on request.

    Burn-in & test

    Finished units aged per enterprise standard with typical charge/discharge and lighting cycles; burn-in data archived to reduce early field failures. Spot checks include flux, charge efficiency and IP ingress.

  • Packing & export

    Export crates/cartons, packing lists and nameplate customization for distributor branding and customs clearance.

    Packing & export

    OQC verifies model, nameplate, accessories and packing list; whole units and spares can ship separately with batch trace codes and receiving notes for phased site delivery.

Factory overview

More photos on the engineering showcase; key accounts can book a line walkthrough.

Manufacturing base overview
Plant overview
Luminaire assembly line
Luminaire assembly
Electrical assembly station
Electrical assembly
Incoming IQC
Incoming IQC

Manufacturing capacity explained

  • Luminaire assembly line in operation

    Lean scheduling for project batches

    Lines managed by platform — catalog SKU scheduling and dedicated OEM runs. Municipal programs can agree phased delivery aligned with foundation works to reduce on-site stockpiling.

    • Bulk MOQ from 100 pcs; samples in 7–10 days
    • Large orders lock capacity and critical materials early
    • Spares and whole units can ship separately for faster after-sales
  • Burn-in and functional test station

    Test stations and fixtures

    Key SKUs use dedicated fixtures covering charge/discharge, flux, ingress and controller comms. Test data archived by batch for fast production trace-back on service issues.

    • IQC, in-process and outgoing QC coordinated (see quality page)
    • Nonconformance quarantine, analysis and CAPA closure
    • Inspection specs updated with firmware and SKU revisions

From order to shipment

Switch steps for details and to sync the production carousel above.

Delivery rhythm reference

Typical engineering order references; bulk or OEM programs per commercial contract and production plan.

  • Samples (catalog SKU) 7–10 working days

    Includes photometric and installation structure confirmation

  • Bulk (≥100 pcs) 25–35 working days

    Lines scheduled to align with site civil works

  • OEM / custom Pilot 15–30 d + bulk

    Bulk after pilot sign-off — see OEM process

  • After-sales spares 3–7 working days

    Same process and inspection as mass production

Manufacturing quality commitments

  • No inspection shortcuts for rush orders — critical steps remain fully checked
  • OEM custom runs validated in pilot before bulk release
  • Shipped units carry model, batch and warranty info for project ledgers
  • Spare channel shares the same process standard as mass production

R&D · production · quality loop

From optical and electrical definition through mass production and outgoing QC — traceable manufacturing for overseas road lighting projects.

Need a factory audit or capacity check?

Share estimated quantity, lead time and custom items for capacity feedback and sampling advice.